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AI USE CASE

Mine Fleet Dispatch Reinforcement Learning

Dynamically assigns haul trucks to shovels and dump points to maximize mine throughput.

Typical budget
€150K–€500K
Time to value
20 weeks
Effort
16–36 weeks
Monthly ongoing
€8K–€25K
Minimum data maturity
intermediate
Technical prerequisite
ml team
Industries
Cross-industry, Logistics, Manufacturing
AI type
optimization

What it is

Reinforcement learning agents continuously re-optimize truck assignments across shovels and dump points, reacting in real time to equipment availability, road conditions, and queue lengths. Typical deployments reduce truck wait times by 15–30% and increase overall haul cycle throughput by 10–20%, translating directly to higher ore tonnes moved per shift. The system learns from live telemetry and improves over weeks of operation, outperforming rule-based dispatchers on complex multi-shovel layouts. ROI is typically realized within one to two quarters through fuel savings and production uplift.

Data you need

Real-time GPS telemetry and status data from haul trucks, shovel production rates, dump point availability, and historical cycle-time records.

Required systems

  • erp
  • data warehouse

Why it works

  • High-frequency, reliable GPS and equipment-status telemetry across the entire active fleet.
  • A dedicated simulation environment (digital twin) used to pre-train the RL agent before live deployment.
  • Strong change management to build operator trust and reduce manual overrides during the learning phase.
  • Continuous monitoring with a human-in-the-loop escalation path for edge cases and equipment failures.

How this goes wrong

  • Sparse or low-quality telemetry data prevents the RL agent from learning a reliable dispatch policy.
  • Integration with legacy fleet management systems proves too slow or unreliable for real-time decision-making.
  • Operators override the system frequently, breaking the feedback loop needed for continued learning.
  • Model trained in one pit layout fails to generalize after mine expansion or redesign.

When NOT to do this

Do not deploy this if the mine operates fewer than 10 active haul trucks or has a simple single-shovel layout — the complexity overhead far outweighs the marginal gain over rule-based dispatch.

Vendors to consider

Sources

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